We would like to introduce flow chemistry/continuous reactions instead of batch processes. What advice to you have to get started?
We would like to introduce flow chemistry/continuous reactions instead of batch processes. What advice to you have to get started?
Hello,
Here are some pieces of advice I'd like to share based on my experience with flow chemistry. I'm eager to receive additional insights from fellow experts.
Shifting Mindset: Transitioning from batch chemistry to flow chemistry can be a challenge. Recognize that the dynamics of these processes differ significantly, so adopting the right approach for developing flow-based processes is crucial.
Learn about the technology. There are several publications and books that are available that covers simple basics of flow chemistry.
Questioning the Shift: Before embracing flow chemistry or transitioning from batch, ask yourself "Why." Explore factors such as hazardous chemistry, safety concerns, increased throughput, cost-efficiency, and more.
Diverse Team: Assemble a team with a range of expertise, from chemical engineering to process chemistry to analytical skills.
Start Small: Begin with small-scale experiments and straightforward reactions to acquaint yourself with the technology. Initially, opt for processes with clear solutions or reaction masses. A practical approach is to begin with a known batch reaction that you're familiar with.
Basic Equipment: Equip yourself with essential tools like pumps, reactors (starting with PTFE, SS tubing), and back-pressure regulators. Alternatively, consider investing in an R&D scale flow reactor suitable for your chemistry (note that this might be challenging initially, as each reaction varies, but categorize them as homogeneous or heterogeneous).
Gradual Complexity: Once you gain confidence and experience, venture into implementing more complex chemistries using advanced technologies.
Stay Updated: Keep up with the latest advancements in flow chemistry technology. Attend conferences, engage in discussions, and collaborate with experts in the field.
I hope this will help.
Hello,
Here are some pieces of advice I'd like to share based on my experience with flow chemistry. I'm eager to receive additional insights from fellow experts.
Shifting Mindset: Transitioning from batch chemistry to flow chemistry can be a challenge. Recognize that the dynamics of these processes differ significantly, so adopting the right approach for developing flow-based processes is crucial.
Learn about the technology. There are several publications and books that are available that covers simple basics of flow chemistry.
Questioning the Shift: Before embracing flow chemistry or transitioning from batch, ask yourself "Why." Explore factors such as hazardous chemistry, safety concerns, increased throughput, cost-efficiency, and more.
Diverse Team: Assemble a team with a range of expertise, from chemical engineering to process chemistry to analytical skills.
Start Small: Begin with small-scale experiments and straightforward reactions to acquaint yourself with the technology. Initially, opt for processes with clear solutions or reaction masses. A practical approach is to begin with a known batch reaction that you're familiar with.
Basic Equipment: Equip yourself with essential tools like pumps, reactors (starting with PTFE, SS tubing), and back-pressure regulators. Alternatively, consider investing in an R&D scale flow reactor suitable for your chemistry (note that this might be challenging initially, as each reaction varies, but categorize them as homogeneous or heterogeneous).
Gradual Complexity: Once you gain confidence and experience, venture into implementing more complex chemistries using advanced technologies.
Stay Updated: Keep up with the latest advancements in flow chemistry technology. Attend conferences, engage in discussions, and collaborate with experts in the field.
I hope this will help.