Getting started with flow chemistry/continuous reactions

We would like to introduce flow chemistry/continuous reactions instead of batch processes. What advice to you have to get started?

Parents
  • Hello,

    Here are some pieces of advice I'd like to share based on my experience with flow chemistry. I'm eager to receive additional insights from fellow experts.

    Shifting Mindset: Transitioning from batch chemistry to flow chemistry can be a challenge. Recognize that the dynamics of these processes differ significantly, so adopting the right approach for developing flow-based processes is crucial.

    Learn about the technology. There are several publications and books that are available that covers simple basics of flow chemistry.

    Questioning the Shift: Before embracing flow chemistry or transitioning from batch, ask yourself "Why." Explore factors such as hazardous chemistry, safety concerns, increased throughput, cost-efficiency, and more.

    Diverse Team: Assemble a team with a range of expertise, from chemical engineering to process chemistry to analytical skills.

    Start Small: Begin with small-scale experiments and straightforward reactions to acquaint yourself with the technology. Initially, opt for processes with clear solutions or reaction masses. A practical approach is to begin with a known batch reaction that you're familiar with.

    Basic Equipment: Equip yourself with essential tools like pumps, reactors (starting with PTFE, SS tubing), and back-pressure regulators. Alternatively, consider investing in an R&D scale flow reactor suitable for your chemistry (note that this might be challenging initially, as each reaction varies, but categorize them as homogeneous or heterogeneous).

    Gradual Complexity: Once you gain confidence and experience, venture into implementing more complex chemistries using advanced technologies.

    Stay Updated: Keep up with the latest advancements in flow chemistry technology. Attend conferences, engage in discussions, and collaborate with experts in the field.

    I hope this will help.

Reply
  • Hello,

    Here are some pieces of advice I'd like to share based on my experience with flow chemistry. I'm eager to receive additional insights from fellow experts.

    Shifting Mindset: Transitioning from batch chemistry to flow chemistry can be a challenge. Recognize that the dynamics of these processes differ significantly, so adopting the right approach for developing flow-based processes is crucial.

    Learn about the technology. There are several publications and books that are available that covers simple basics of flow chemistry.

    Questioning the Shift: Before embracing flow chemistry or transitioning from batch, ask yourself "Why." Explore factors such as hazardous chemistry, safety concerns, increased throughput, cost-efficiency, and more.

    Diverse Team: Assemble a team with a range of expertise, from chemical engineering to process chemistry to analytical skills.

    Start Small: Begin with small-scale experiments and straightforward reactions to acquaint yourself with the technology. Initially, opt for processes with clear solutions or reaction masses. A practical approach is to begin with a known batch reaction that you're familiar with.

    Basic Equipment: Equip yourself with essential tools like pumps, reactors (starting with PTFE, SS tubing), and back-pressure regulators. Alternatively, consider investing in an R&D scale flow reactor suitable for your chemistry (note that this might be challenging initially, as each reaction varies, but categorize them as homogeneous or heterogeneous).

    Gradual Complexity: Once you gain confidence and experience, venture into implementing more complex chemistries using advanced technologies.

    Stay Updated: Keep up with the latest advancements in flow chemistry technology. Attend conferences, engage in discussions, and collaborate with experts in the field.

    I hope this will help.

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