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Optimization and sustainability assessment of a continuous flow Ru-catalyzed ester hydrogenation for an important precursor of a β2-adrenergic receptor agonist†

By Prieschl, Michael; García-Lacuna, Jorge; Munday, Rachel; Leslie, Kevin; O'Kearney-McMullan, Anne; Hone, Christopher A.; Kappe, C. Oliver

Published on CMKC

Abstract

The development of a ruthenium-catalyzed continuous flow ester hydrogenation using hydrogen (H2) gas is reported. The reaction was utilized for the reduction of an important precursor in the synthesis of abediterol, a β2-adrenoceptor agonist that has undergone phase IIa clinical trials for the treatment of asthma and chronic obstructive pulmonary disorder. The reaction was investigated within a batch autoclave by using a design of experiments (DoE) approach to identify important parameter effects. The optimized flow process was successfully operated over 6 h with inline benchtop 19F NMR spectroscopy for reaction monitoring. The protocol is shown to be high yielding (98% yield, 3.7 g h−1) with very low catalyst loading (0.065 mol%). The environmental impact of the Ru-catalyzed hydrogenation was assessed and compared to an existing stoichiometric lithium aluminum hydride (LAH) reduction and sodium borohydride (NaBH4) reduction. The process mass intensity (PMI) for the Ru-catalyzed hydrogenation (14) compared favorably to a LAH reduction (52) and NaBH4 reduction (133).

Journal

Green Chemistry. Volume 22, 2020, 5762-5770

DOI

10.1039/D0GC02225J

Type of publication

Peer-reviewed journal

Affiliations

  • Centre for Continuous Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering (RCPE)
  • University of Graz
  • AstraZeneca

Article Classification

Research Article

Classification Areas

  • Intermediate

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